EXTRACTION OF ZINC, LEAD, COPPER AND CADMIUM FROM SECONDARY ZINC ORES BY (HYDROMETALLURGICAL) LEACHING METHOD
https://doi.org/10.53360/2788-7995-2024-2(14)-67
Abstract
The annual increase in waste recycling by non-ferrous metal producers is steadily growing. These waste materials often contain various harmful heavy metal impurities, which pose significant environmental risks. This study examined the laboratory-scale extraction of zinc and copper, along with additional lead and cadmium, from the residue of zinc smelting using a hydrometallurgical method. The leaching technique was considered for extracting metals from the residue. Parameters such as the solution's concentration, temperature, and the solid/liquid ratio were examined to assess the efficiency of the leaching method. An aqueous solution of ammonium chloride (NH4Cl) was used as the leaching agent. Optimal conditions identified for this process were a temperature of 80°C, a 5M NH4Cl solution, a leaching duration of 2 hours, and a liquid/solid ratio of 1:25. These parameters confirmed the high selectivity of the leaching agent and demonstrated maximum efficiency. In practice, the obtained solution yielded maximum Zn and Cu recoveries of 93.2% and 67%, respectively. Additionally, the yields for Pb and Cd were 80% and 55%. These results underline the importance of optimizing the concentration of ammonium chloride and leaching parameters to improve the simultaneous extraction efficiency of different metals. The high selectivity and efficiency of ammonium chloride enhance its potential in metal recovery and reduce the environmental impact, opening new possibilities for developing waste recycling methods.
About the Authors
K. AmantaiulyKazakhstan
Amantaiuly Kanat – PhD student, department of «PhysicalChemistry, Catalysis and Petrochemistry»
050038, Rеpublic of Kazakhstan, Almaty, Al-Farabi av,71
Y. Sailaukhanuly
Kazakhstan
Yerbolat Sailaukhanuly – PhD
050013, Rеpublic of Kazakhstan, Almaty, Satpayev street 22
N. N. Nurgaliyev
Kazakhstan
Nurzhan Nurlybekovich Nurgaliyev – PhD, department of «Chemical technology and ecology»
071412, Rеpublic of Kazakhstan, Sеmеy city, Glinki street, 20
S. Azat
Kazakhstan
Seitkhan Azat – PhD, associate professor, head of engineering laboratory
050013, Rеpublic of Kazakhstan, Almaty, Satpayev street 22
K. Toshtay
Kazakhstan
Toshtay Kainaubek – PhD, associate professor, department
of «Physical Chemistry, Catalysis and Petrochemistry»
050038, Rеpublic of Kazakhstan, Almaty, Al-Farabi av,71
References
1. Falagan C. New approaches for extracting and recovering metals from mine tailings / C. Falagan, B. Grail, D. Johnson // Minerals Engineering. – 2016. – № 106. 10.1016/j.mineng.2016.10.008.
2. Mineralogical Reconstruction of Lead Smelter Slag for Zinc Recovery / Zheng Yong-Xing et al // Separation Science and Technology. 49. 10.1080/01496395.2013.863342.
3. Song, Shaole & Sun, Wei & Wang, Li & Runqing, Liu & Han, Haisheng & Hu, Yuehua & Yang, Yue. (2018). Recovery of cobalt and zinc from the leaching solution of zinc smelting slag. Journal of Environmental Chemical Engineering. 7. 10.1016/j.jece.2018.11.022.
4. Dutra, Achilles & Paiva, P.R.P. & Tavares, Luis. (2006). Alkaline leaching of zinc from electric arc furnace steel dust. Minerals Engineering. 19. 478-485. 10.1016/j.mineng.2005.08.013.
5. Yong, Sun., Jing, ping, Zhang., Lian, Zhang. (2016). NH4Cl selective leaching of basic oxygen furnace slag: Optimization study using response surface methodology. Environmental Progress, 35(5):1387-1394. doi: 10.1002/EP.12365
6. Piatak, Nadine & II, Robert. (2010). Mineralogy and the release of trace elements from slag from the Hegeler Zinc smelter, Illinois (USA). Applied Geochemistry – APPL GEOCHEM. 25. 302-320. 10.1016/j.apgeochem.2009.12.001.
7. Yalong, Ma & Yang, Yi & Fan, Rong & Gao, Xiyu & Zheng, Lei & Chen, Miao. (2021). Chalcopyrite leaching in ammonium chloride solutions under ambient conditions: Insight into the dissolution mechanism by XANES, Raman spectroscopy and electrochemical studies. Minerals Engineering. 170. 107063. 10.1016/j.mineng.2021.107063. 3.Jha MK, Kumar V, Singh RJ. Review of hydrometallurgical recovery of zinc from industrial wastes. Resources, Conserv Recycling 2001;33(1):1-22, http://dx.doi.org/10.1016/S0921-3449(00)00095-1
8. Zhao, Duoqiang & Yang, Shenghai & Chen, Yongming & Tang, Chaobo & He, Jing & Li, Hao. (2017). Leaching Kinetics of Hemimorphite in Ammonium Chloride Solution. Metals. 7. 10.3390/met7070237.
9. Leaching kinetics of low-grade copper ore with high-alkality gangues in ammonia-ammonium sulphate solution / Liu Zx. et al // J. Cent. South Univ. Technol. – 2012. – № 19. – Р. 77-84. DOI: https://doi.org/10.1007/s11771-012-0975-8.
10. Aiyuan Ma, Libo Zhang, Jinhui Peng, Xuemei Zheng, Shiwei Li*, Kun Yang and Weiheng Chen Extraction of zinc from blast furnace dust in ammonia leaching system, January 12, 2016.
11. Freeman Ntuli., Edison Muzenda., Ishmael M., Ramatsa. Mohamed, Belaid., John, Kabuba. (2011). The effect of leaching time and ammonia concentration on the atmospheric leaching of copper. 2nd International Conference on Chemistry and Chemical Engineering IPCBEE vol.14 (2011) 79-83. IACSIT Press, Singapore
12. Ahmed, Ismail & Nayl, Abdelaziz & Daoud, Jacqueline. (2012). Leaching and recovery of zinc and copper from brass slag by sulfuric acid. Journal of Saudi Chemical Society. 55. DOI: https://doi.org/10.1016/j.jscs.2012.11.003.
13. Piatak N. Mineralogy and the release of trace elements from slag from the Hegeler Zinc smelter, Illinois (USA). / Piatak Nadine & II Robert // Applied Geochemistry – APPL GEOCHEM. – 2010. – № 25. – Р. 302-320. DOI: https://doi.org/10.1016/j.apgeochem.2009.12.001.
14. Leaching kinetics of zinc silicate in ammonium chloride solution / Yang Sheng-hai et al // Transactions of Nonferrous Metals Society of China. – 2016. – № 26. – Р. 1688-1695. DOI: https://doi.org/10.1016/S1003-6326(16)64278-4.
15. Ekmekyapar A. Investigation of copper cementation kinetics by rotating aluminum disc from the leach solutions containing copper ions / A. Ekmekyapar, M.K. Tanaydın, N. Demirkıran // Physicochemical Problems of Mineral Processing. – 2012. – № 48. – Р. 355-367.
16. Dissolution kinetics of low grade complex copper ore in ammonia-ammonium chloride solution / Liu Wei et al // Transactions of Nonferrous Metals Society of China – TRANS NONFERROUS METAL SOC CH. – 2010. – № 20. – Р. 910-917. DOI: https://doi.org/10.1016/S1003-6326(09)60235-1.
17. Awe, Samuel. (2013). Antimony Recovery from Complex Copper Concentrates through Hydroand Electrometallurgical Processes.
18. Optimization study of a nigerian dolomite ore dissolution by hydrochloric acid / Baba Alafara et al // Journal of Chemical Technology and Metallurgy. – 2014. – № 49. – Р. 280-287.
19. Bingol D. Dissolution Kinetics of Malachite in Sulphuric Acid / D. Bingol, М. Canbazoğlu // Hydrometallurgy. – 2004. – № 72. – Р. 159-165. DOI: https://doi.org/10.1016/j.hydromet.2003.10.002.
Review
For citations:
Amantaiuly K., Sailaukhanuly Y., Nurgaliyev N.N., Azat S., Toshtay K. EXTRACTION OF ZINC, LEAD, COPPER AND CADMIUM FROM SECONDARY ZINC ORES BY (HYDROMETALLURGICAL) LEACHING METHOD. Bulletin of Shakarim University. Technical Sciences. 2024;1(2(14)):562-571. (In Kazakh) https://doi.org/10.53360/2788-7995-2024-2(14)-67