Preview

Bulletin of Shakarim University. Technical Sciences

Advanced search

ANALYSIS OF METHODS FOR OBTAINING WIRE PRODUCTS, ADVANTAGES OF TECHNOLOGICAL PROCESSES AT RADIAL SHEAR MILLS

https://doi.org/10.53360/2788-7995-2024-1(13)-8

Abstract

The production of wire products sets high demands in the field of assortment, quality, flexibility of technologies, efficiency and cost-effectiveness, as well as full automation of processes. This article is aimed at analyzing existing methods and identifying the most promising approach to the production of wire products among innovative highly efficient technological processes for the manufacture of rods and wire. The research is aimed at a highly specialized subject area sufficient for full coverage and disclosure of the objectives of this article. Within the framework of the article, a comparative analysis of the most effective modern technological processes for producing wire products is carried out. The authors' conclusions indicate that modern methods of producing wire products of various diameters through rolling processes (for example, on radial shear mills) often represent the most economically justified process. A significant advantage of this process is the possibility of obtaining high-quality wire products corresponding to the required dimensions, with minimal tolerances. To verify this conclusion, at this time, a radial shear mill was created on the basis of KazNRTU named after K.Satpayev, the main novelty of which is the location of the rolls. A number of practical experiments were carried out on the created radial shear mill to attract an aluminum rod of the alloy 6082 grade.

About the Authors

R. A. Sovetbayev
Satbayev University
Kazakhstan

 Rail Ayanovich Sovetbayev 

 050013, Kazakhstan Republic, Almaty, 22A Satpayev str. 



Y. Nugman
Satbayev University
Kazakhstan

Yerik Nugman – PhD.

050013, Kazakhstan Republic, Almaty, 22A Satpayev str. 



Y. Shayakhmetov
Shakarim University of Semey
Kazakhstan

Yerzhan Yarnarovich Shayakhmetov – PhD.  

071412, Republic of Kazakhstan, Semey, 20 А Glinka str. 



A. Kawalek
Czestochowa University of Technology
Poland

Anna Kawalek – Faculty of Production Engineering
and Materials Technology

Czestochowa, Poland, ul. J.H. Dąbrowskiego 69, 42-200 Częstochowa 



References

1. Osnovy materialovedeniya (metalloobraotka) / V.N. Zaplatin, YU.I. Sapozhnikov, A.V. Dubov, E.M. Duhneev. – 8 izd., ster. – M.: Izdatel'skij centr «Akademiya», 2017. – 272 s.

2. Kodzhaspirov G.Ye. Research of dynamic recrystallization of high-strength low-alloy steel by using physical modeling Materials / G.Ye. Kodzhaspirov, Ye.I. Kamelin // Physics and Mechanics. 2016. – № 27. Р. 215-222.

3. Burdukovskij V.G. Tekhnologiya listovoj shtampovki: uchebnoe posobie / V.G. Burdukovskij // Ekaterinburg: Izd-vo Ural. un-ta, 2019. – 224 s.

4. Jonsson M. An Investigation of Different Strategies for Ther mo-mechanical Rolling of Structural Steel Heavy Plates / M. Jonsson // ISIJ Interna tional. – 2006. – Vol. 46, № 8. – Р. 1192-1199.

5. Ahmetgalina N.V. Metalloobrabotka (po vidam): ucheb. posobie / N.V. Ahmetgalina, L.D. Lim, S.S. Ahmetgalin. – Nekommercheskoe akcionernoe obshchestvo «Talap», Nur-Sultan, 2020. – 302 s.

6. Stefanik A. Theoretical and ex perimental analysis of aluminium bars rolling process in three-high skew rolling mill / A. Stefanik, A. Morel, S. Mroz, R. Szota Archives of Metallurgy and Materials. – 2015. – Vol. 60, Issue 2. – P. 809-813.

7. Shatalov R.L. Algoritmy rascheta i proektirovaniya oborudovaniya prokatnyh proizvodstv: ucheb. posobie / R.L. Shatalov. – Izdatel'stvo Moskovskogo Politekha, 2019. – 260 s.

8. Gamin Yu.V. Features of broaching process of a small diameter short billets on a mini helical rolling mill / Yu.V. Gamin, B.A. Romanzchev // Rolling manufacture. – 2015. – № 11. – Р. 25-312.

9. Konstantinov I.L., Osnovy tekhnologicheskih processov obrabotki metallov davleniem / I.L. Konstantinov, S.B. Sidelnikov. – Izdatel'stvo: NIC INFRA. M, 2018. – 485 s.

10. Boess V. Ammermann CN ieder estberg D Den ena B. Contact one Analysis Based on Multide el or iece Model and Detailed Tool eometry epresentation / V. Boess // Conference on Process Machine nteractions. – 2012. – Р. 41-45.


Supplementary files

1. Неозаглавлен
Subject
Type Рисунок
View (60KB)    
Indexing metadata ▾

Review

For citations:


Sovetbayev R.A., Nugman Y., Shayakhmetov Y., Kawalek A. ANALYSIS OF METHODS FOR OBTAINING WIRE PRODUCTS, ADVANTAGES OF TECHNOLOGICAL PROCESSES AT RADIAL SHEAR MILLS. Bulletin of Shakarim University. Technical Sciences. 2024;(1(13)):54-62. https://doi.org/10.53360/2788-7995-2024-1(13)-8

Views: 225


Creative Commons License
This work is licensed under a Creative Commons Attribution 4.0 License.


ISSN 2788-7995 (Print)
ISSN 3006-0524 (Online)
X