OPTIMIZATION OF THERMOPHYSICAL PROPERTIES OF CUTTING FLUIDS IN METAL MACHINING UNDER MQL CONDITIONS
https://doi.org/10.53360/2788-7995-2026-1(21)-60
Abstract
The article presents a review of recent studies devoted to the thermophysical properties of metalworking fluids (MWFs) and nanomodified lubricants used under Minimum Quantity Lubrication (MQL) conditions in metal machining processes. The main types of MWFs – oil-based, water-based, and emulsified fluids – are considered, along with their thermophysical characteristics and operational requirements under intensive cutting conditions.
Special attention is paid to the effect of adding various nanoparticles (Al₂O₃, TiO₂, SiO₂, ZnO, graphene, etc.) on enhancing the thermal conductivity of MWFs, as well as reducing friction, viscosity, density, and specific heat capacity. The analysis of publications made it possible to evaluate the potential of nanomodified MWFs in MQL technology.
The research findings indicate that the use of nanomodified MWFs increases heat transfer intensity, reduces tool wear, and improves machining efficiency by optimizing fluid consumption. In addition, the need to regulate the MWF composition and nanoparticle concentration to optimize thermal conductivity and viscosity parameters is emphasized.
The article provides a scientific basis for further research and practical application of nanomodified MWFs under MQL conditions, contributing to the development of energy-efficient and environmentally safe metal machining processes.
About the Authors
M. К. ZhambayevaKazakhstan
Marzhan Kanatkyzy Zhambayeva – PhD doctoral student of the educational program «Technical Physics», Department of Technical Physics and Heat Power Engineering
071412, Semey, Glinki Street 20 A
O. A. Stepanova
Kazakhstan
Olga Aleksandrovna Stepanova – Candidate of Technical Sciences, Professor, Head of Department of Technical Physics and Heat Power Engineering
071412, Semey, Glinki Street 20 A
A. В. Kassymov
Kazakhstan
Askar Bagdatovich Kassymov – PhD, Member of the Board – Vice-Rector for Strategy and Social Development
071412, Semey, Glinki Street 20 A
M. V. Ermolenko
Kazakhstan
Mikhail Vyacheslavovich Ermolenko – Candidate of Technical Sciences, Senior Lecturer, Department of Technical Physics and Thermal Power Engineering
071412, Semey, Glinki Street 20 A
K. S. Astemessova
Kazakhstan
Kalamkas Serikovna Astemessova – PhD, Head of the Department of General Physics
050043, Almaty, Satpayev Street 22
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Review
For citations:
Zhambayeva M.К., Stepanova O.A., Kassymov A.В., Ermolenko M.V., Astemessova K.S. OPTIMIZATION OF THERMOPHYSICAL PROPERTIES OF CUTTING FLUIDS IN METAL MACHINING UNDER MQL CONDITIONS. Bulletin of Shakarim University. Technical Sciences. 2026;1(1(21)):547-564. (In Kazakh) https://doi.org/10.53360/2788-7995-2026-1(21)-60
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