kaz44Вестник Университета Шакарима. Серия технические наукиBulletin of Shakarim University. Technical Sciences2788-79953006-0524«Шәкәрім университеті» КеАҚ10.53360/2788-7995-2026-2(22)-54kaz44-2405Research ArticleТЕХНИЧЕСКАЯ ФИЗИКА И ТЕПЛОЭНЕРГЕТИКАСОВРЕМЕННЫЕ ПОДХОДЫ К МОДИФИКАЦИИ ПОКРЫТИЙ, ФОРМИРУЕМЫХ МЕТОДОМ ЭЛЕКТРОДУГОВОГО НАПЫЛЕНИЯ (ОБЗОР)MODERN APPROACHES TO THE MODIFICATION OF COATINGS PRODUCED BY ELECTRIC ARC SPRAYING (REVIEW)https://orcid.org/0000-0001-6421-2000СагдолдинаЖ. Б.SagdoldinaZh. B.

Жұлдыз Болатқызы Сағдолдина – PhD, ассоциированный профессор, 070000, г. Усть-Каменогорск, ул. 30-й Гвардейской дивизии, 34;

071412, г. Семей, ул. Физкультурная, 4

Zhuldyz Sagdoldina – PhD, Associate Professor, 070000, Ust-Kamenogorsk, 30 Gvardeiskoi Divizii Street, 34;

071412, Semey, Fizkulturnaya Street, 4

sagdoldina@mail.ruhttps://orcid.org/0009-0008-2981-2041ЛеонидоваА. Б.LeonidovaA. B.

Айым Бауыржанқызы Леонидова – докторант специальности «Техническая физика», Исследовательская школа физических и химических наук, кафедра Техническая физика и теплоэнергетика, 

071412, г. Семей, ул. Физкультурная, 4

Aiym Leonidova – PhD student in the specialty «Technical Physics», Research School of Physical and Chemical Sciences, Department of Technical Physics and Heat Power Engineering,

071412, Semey, Fizkulturnaya Street, 4

aiymleonidova1994@gmail.comhttps://orcid.org/0009-0001-5887-0135ЖасұланА. Ж.ZhassulanA. Zh.

Айнұр Жасұланқызы Жасұлан – докторант специальности «Техническая физика», 071412, г. Семей, ул. Физкультурная, 4;

Исследовательская школа физических и химических наук, кафедра Техническая физика и теплоэнергетика, старший научный сотрудник Инжинирингового центра, 071412, г. Семей, ул. Глинки, 20 А

Ainur Zhassulan – PhD student in the specialty «Technical Physics», 071412, Semey, Fizkulturnaya Street, 4;

Research School of Physical and Chemical Sciences, Department of Technical Physics and Heat Power Engineering,Senior Researcher, Engineering Center, 071412, Semey, Glinka Street, 20 A

ainur.99.99.99@mail.ruhttps://orcid.org/0009-0009-2877-5178ШынарбекА. Б.ShynarbekA. B.

Айбек Бақытжанұлы Шынарбек – докторант специальности «Технологические машины и оборудование», старший научный сотрудник Инжинирингового центра,

071412, г. Семей, ул. Глинки, 20 А

Aibek Shynarbek – PhD student, Engineering Center,

071412, Semey, Glinka Street, 20 A

Shinarbekov16@gmail.comhttps://orcid.org/0009-0004-6202-112XТурарЖ.TurarZh.

Жанабай Турар – магистрант, 

54050, г. Сакарья, ул. Академийолу, 5-20

Zhangabay Turar – Master’s student in Physics, 

54050, Sakarya, Akademiyolu Street, 5-20

turarjanabay@gmail.comВосточно-Казахстанский университет имени Сарсена Аманжолова; Шәкәрім университетКазахстанSarsen Amanzholov East Kazakhstan University; Shakarim UniversityKazakhstanШәкәрім университетКазахстанShakarim UniversityKazakhstanШәкәрім университет; Инжиниринговый центр, Шәкәрім университетКазахстанShakarim University; Engineering Center, Shakarim UniversityKazakhstanИнжиниринговый центр, Шәкәрім университетКазахстанEngineering Center, Shakarim UniversityKazakhstanУниверситет СакарьяТурцияSakarya UniversityTurkey20262907202602(22)497512Copyright © Сагдолдина Ж.Б., Леонидова А.Б., Жасұлан А.Ж., Шынарбек А.Б., Турар Ж., 20262026Сагдолдина Ж.Б., Леонидова А.Б., Жасұлан А.Ж., Шынарбек А.Б., Турар Ж.Sagdoldina Z.B., Leonidova A.B., Zhassulan A.Z., Shynarbek A.B., Turar Z.Данная работа распространяется под лицензией Creative Commons Attribution 4.0.This work is licensed under a Creative Commons Attribution 4.0 License.https://tech.vestnik.shakarim.kz/jour/article/view/2405

В данной обзорной статье рассмотрены современные подходы к повышению эксплуатационных характеристик покрытий, получаемых методом электродугового напыления. Особое внимание уделено исследованиям в области направленного осаждения энергии электрической дугой (Directed Energy Deposition, DED-Arc), включая выбор параметров напыления, подготовку поверхности подложки, а также применение новых типов проволок и композиционных материалов. Проанализированы достижения в разработке исходных материалов для коррозионностойкой, термостойкой и износостойкой защиты, охватывающие системы Zn, Al–Mg и Zn–Al–Mg, порошково-проволочные материалы Al–Cu для противообрастающих применений, нержавеющие стали и сплавы NiCrMoAl, керметные покрытия, а также высокоэнтропийные сплавы, упрочнённые карбидом вольфрама (WC). В статье представлены современные результаты по повышению адгезии покрытий за счёт лазерной текстуризации поверхности, а также по адаптации технологии электродугового напыления для нанесения покрытий на непроводящие подложки. Кроме того, кратко рассмотрено влияние взаимосвязи «процесс–структура–свойства» на эксплуатационные характеристики покрытий. Обобщённые результаты подчёркивают потенциал электродугового напыления как гибкой и экономически эффективной технологии для формирования функциональных покрытий с заданными свойствами, предназначенных для широкого спектра промышленных применений.

In this review article, modern approaches to improving the performance characteristics of coatings produced by electric arc spraying are analyzed. Particular attention is given to studies in the field of directed energy deposition using an electric arc (DED-Arc), including the selection of spraying parameters, substrate surface preparation, and the application of new types of wires and composite materials. Advances in feedstock design for corrosion-resistant, heat-resistant, and wear-resistant protection are reviewed, including Zn, Al-Mg, and Zn-Al-Mg systems, Al-Cu cored wires for antifouling applications, stainless steel and NiCrMoAl alloys, cermets, and WC-reinforced high-entropy alloys. The review also summarizes recent results on adhesion enhancement through laser surface texturing and on adapting electric arc spraying technology for non-conductive substrates. Particular attention is given to the relationships between processing parameters, coating microstructure, and functional properties. The analysis highlights key factors controlling coating performance and identifies current research challenges in arc-sprayed coating systems. The summarized results demonstrate that electric arc spraying is a flexible and cost-effective technology for producing functional coatings with tailored properties for a wide range of industrial applications.

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The authors declare that there are no conflicts of interest present.